⚙️ Solid Mechanics 🔥 Day 1
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Solid Mechanics — Strength of Materials

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Solid Mechanics — Complete Study Notes
10 chapters · GATE, ESE (IES), SSC JE, State PSC, RRB JE
○ Not Started

Solid Mechanics (Strength of Materials) is the highest-weightage subject in GATE Civil and ESE (IES), and appears heavily in SSC JE too. This chapter covers every topic — from material properties and elastic constants, through stress transformation and Mohr's circle, theories of failure, bending and shear stresses, deflection of beams, torsion, thick/thin cylinders, columns, retaining walls and shear centre — with all formulae, diagrams, solved examples and exam-pattern analysis.

Learning Objectives

After studying this chapter you will be able to:

  • Describe the mechanical properties of engineering materials and read the stress-strain curve for mild steel, identifying every key point
  • Apply the elastic-constant inter-relations (\(G\), \(K\), \(E\), \(\nu\)) and generalised Hooke's law to 3D stress states
  • Draw SFD and BMD for standard beams and apply the \(\dfrac{dV}{dx} = -w\), \(\dfrac{dM}{dx} = V\) relationships
  • Construct Mohr's circle of stress/strain, compute principal stresses, and apply the five classical theories of failure
  • Compute beam deflection using double integration, Macaulay's method, moment-area, conjugate beam and unit-load methods
  • Apply the flexure and shear-stress formulae (\(\sigma = \dfrac{My}{I}\), \(\tau = \dfrac{VQ}{Ib}\)) to standard and composite sections
  • Analyse thin and thick (Lamé) pressure vessels, and design columns using Euler's and Rankine's formulae
  • Locate the shear centre of standard thin-walled sections and compute principal moments of inertia

Exam Relevance

ESE★★★★★
GATE★★★★★
SSC JE★★★★★
State PSC★★★★☆
💡 Solid Mechanics is the single highest-weightage subject in GATE Civil — Mohr's circle, theories of failure, beam deflection and torsion numericals appear in almost every paper, often worth 8–12 marks combined.

Concept Map

Properties of Materials → Stress-Strain Curve
↓
Elastic Constants (E, G, K, ν) → Generalised Hooke's Law
↓
SFD/BMD → Bending & Shear Stresses → Deflection of Beams
↓
Principal Stress (Mohr's Circle) → Theories of Failure
Thick/Thin Cylinders · Torsion & Springs
↓
Columns (Euler/Rankine) → Retaining Walls (Earth Pressure)
↓
Shear Centre & Principal Moments of Inertia

Where This Fits

Prerequisite for: Theory of Structures (analysis methods build directly on SFD/BMD and deflection here), and both Steel Structures and RCC/PCC Design (which apply these stress and section-property formulae to real member design).

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Ch 1 · Properties of Materials
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Mechanical Properties

PropertyDefinitionUnit / SymbolExam Relevance
ElasticityAbility to regain original shape on removal of load—Basis of Hooke's law
PlasticityAbility to retain deformation after load removal—Plastic hinge concept in RCC
DuctilityAbility to undergo large plastic deformation before fracture% elongation; % reduction in areaMild steel ductile; cast iron brittle
BrittlenessFracture with little or no plastic deformation—Concrete, cast iron, glass
ToughnessEnergy absorbed per unit volume up to fracture (area under σ–ε curve)J/m³ or N·m/m³Charpy/Izod impact tests
ResilienceEnergy stored per unit volume within elastic limit \(= \dfrac{\sigma_y^2}{2E}\)J/m³Springs, proof resilience
HardnessResistance to surface indentation/scratchBHN, Vickers HV, RockwellWear resistance
CreepSlow, time-dependent plastic deformation under sustained stress below yieldCreep rate \(\dot\varepsilon\)High-temp applications; PSC losses
FatigueFailure under repeated cyclic loading below UTSEndurance limit \(\sigma_e\)S-N curve; notch sensitivity
MalleabilityAbility to be hammered into thin sheets—Gold > Silver > Copper > Iron

Key Points on the Stress–Strain Curve

Point / ZoneDescriptionKey Value (typical)
Proportional limitHooke's law holds exactly (σ ∝ ε)Below yield point
Elastic limitMax stress with full elastic recovery (slightly above proportional limit)≈ Proportional limit for metals
Upper yield pointSudden drop; dislocations break free from solute atoms (Lüder's bands)~250 MPa (Fe415 rebar)
Lower yield pointStable plateau of plastic flow~240 MPa
Ultimate Tensile Stress (UTS)Maximum engineering stress; necking begins~415 MPa (Fe415)
Fracture pointActual failure; true stress > engineering stressDuctile: cup-cone fracture

Factor of Safety and Proof Stress

  • Factor of Safety (FOS) = Ultimate Stress / Permissible (Working) Stress
  • Proof Stress (0.2% offset): stress at which 0.2% permanent strain occurs — used for materials without a well-defined yield point (Al alloys, HYSD bars)
  • Resilience (Modulus) = \(\dfrac{\sigma_y^2}{2E}\) — energy stored per unit volume at yield
  • Toughness \(\approx\) area under complete \(\sigma\)–\(\varepsilon\) curve \(\approx \sigma_{avg} \times \varepsilon_{fracture}\)

Material Comparison

PropertyMild SteelHYSD Steel (Fe415)Concrete (M25)Cast Iron
E (GPa)200–21020025 (\(\approx 5000\sqrt{f_{ck}}\) MPa)100–170
\(\sigma_y\) (MPa)25041525 (\(f_{ck}\))No yield
UTS (MPa)400–500485 min—140–350
BehaviourDuctile, defined yieldDuctile, no clear yieldBrittle in tensionBrittle
Poisson's ratio ν0.25–0.300.25–0.300.15–0.200.25
💡 GATE Tip: E for steel = 2×10⁵ MPa (200 GPa). E for concrete = \(5000\sqrt{f_{ck}}\) MPa (IS 456). Poisson's ratio for steel ν = 0.3; for concrete ν = 0.15 to 0.2. These values appear in almost every numerical question.
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Ch 1 · Formulas
Resilience (Modulus)
$$ U_r = \frac{\sigma_y^{2}}{2E} $$
Energy stored per unit volume within the elastic limit
J/m³
Factor of Safety
$$ FOS = \frac{\sigma_{ultimate}}{\sigma_{permissible}} $$
Ratio of ultimate stress to permissible (working) stress
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Elastic Modulus — Steel & Concrete
$$ E_{steel} = 2\times10^{5}\ \text{MPa},\;\; E_{concrete} = 5000\sqrt{f_{ck}}\ \text{MPa} $$
IS 456; the two most-used E values in numericals
MPa
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Ch 1 · Solved Example
GATE CE / ESE level
Example 1 Easy
A mild steel bar (\(E = 2\times10^5\) MPa) has a yield stress \(\sigma_y = 250\) MPa. Compute its modulus of resilience.
Approach hint
Apply \(U_r = \dfrac{\sigma_y^2}{2E}\) directly, keeping units in N/mm² (MPa) throughout.
  1. \(U_r = \dfrac{250^2}{2 \times 2\times10^5} = \dfrac{62500}{4\times10^5}\)
  2. \(U_r = 0.15625\) N·mm/mm³ = 0.156 MPa (equivalently MJ/m³)
✓ Modulus of resilience ≈ 0.156 N·mm/mm³ — the maximum elastic strain energy the steel can absorb per unit volume before yielding
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Ch 1 · Diagrams
Click any diagram to zoom
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Ch 1 · Quick Quiz
3 questions · tap an option to reveal answer
Question 1
Toughness of a material is best represented by:
Toughness is the total energy absorbed per unit volume up to fracture — the area under the entire stress-strain curve, not just the elastic region ✓
Question 2
Proof stress (0.2% offset) is used for materials that:
Materials like Al alloys and HYSD reinforcement bars have a gradual, continuous stress-strain curve without a sharp yield point, so 0.2% proof stress is used as a practical substitute ✓
Question 3
On the standard mild-steel stress-strain curve, necking begins at:
Necking (localised cross-section reduction) begins right at the UTS point, after which engineering stress drops even though true stress keeps rising until fracture ✓
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Ch 2 · Stress–Strain & Elastic Constants
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Stress and Strain Definitions

  • Normal Stress: \(\sigma = \dfrac{P}{A}\) (Pa = N/m²; MPa = N/mm²)
  • Shear Stress: \(\tau = V/A\) (shear force / area)
  • Normal Strain: \(\varepsilon = \dfrac{\delta}{L}\) (dimensionless; δ = deformation, L = original length)
  • Shear Strain: \(\gamma = \dfrac{\tau}{G}\) (angular distortion in radians)
  • Volumetric Strain: \(e = \Delta V/V = \epsilon_x + \epsilon_y + \epsilon_z\) (for triaxial loading)

Elastic Constants

ConstantSymbolDefinitionTypical Range (steel)
Young's ModulusEσ / ε (axial stress / axial strain)200–210 GPa
Shear Modulus (Rigidity)Gτ / γ (shear stress / shear strain)80–82 GPa
Bulk ModulusKHydrostatic stress / volumetric strain = σ / e160–170 GPa
Poisson's RatioνLateral strain / longitudinal strain (magnitude)0.25–0.30

Inter-Relations Between Elastic Constants

  • \(G = \dfrac{E}{2(1+\nu)}\)
  • \(K = \dfrac{E}{3(1-2\nu)}\)
  • \(E = \dfrac{9KG}{3K+G}\)
  • \(\nu = \dfrac{3K-2G}{2(3K+G)}\)

Limits of ν:

  • \(\nu = 0 \to K = \dfrac{E}{3}, G = \dfrac{E}{2}\) (cork — no lateral strain)
  • \(\nu = 0.5 \to K \to \infty\) (incompressible material, rubber)
  • \(\nu < 0\) → auxetic material (rare, expands laterally under tension)
  • Theoretical range: \(-1 \le \nu \le 0.5\) (for isotropic elastic materials)
⭐ Key memory: G = E/[2(1+ν)] and K = E/[3(1−2ν)]. These two are the most tested inter-relations. For steel: \(E \approx 2\times10^{5}\) MPa, \(G \approx 0.8\times10^{5}\) MPa, \(\nu \approx 0.25 \to G = 2\dfrac{\times10^{5}}{2\times1.25} = 0.8\times10^{5}\) ✓

Generalised Hooke's Law (3D)

$$ \epsilon_x = \frac{1}{E}[\sigma_x - \nu(\sigma_y + \sigma_z)] $$ $$ \epsilon_y = \frac{1}{E}[\sigma_y - \nu(\sigma_x + \sigma_z)] $$ $$ \epsilon_z = \frac{1}{E}[\sigma_z - \nu(\sigma_x + \sigma_y)] $$
  • \(\gamma_{xy} = \dfrac{\tau_{xy}}{G}\); \(\gamma_{yz} = \dfrac{\tau_{yz}}{G}\); \(\gamma_{zx} = \dfrac{\tau_{zx}}{G}\)
  • Volumetric strain: \(e = (1-2\nu)\dfrac{\sigma_x+\sigma_y+\sigma_z}{E} = \dfrac{\sigma_{hydro}}{K}\)

Thermal Stress

  • Free expansion: \(\delta_T = \alpha \cdot \Delta T \cdot L\) (no stress if unconstrained)
  • Thermal stress (fully constrained bar): \(\sigma_T = E \cdot \alpha \cdot \Delta T\) (compressive if temperature rises)
  • Partially constrained (support settles by δ < δ_T): \(\sigma = \dfrac{E(\alpha\Delta T L - \delta)}{L}\)

Composite Bars and Statically Indeterminate Axial Problems

  • Compatibility (same deformation): \(\delta_1 = \delta_2 \to P_1 L/(A_1 E_1) = P_2 L/(A_2 E_2) \to \dfrac{P_1}{P_2} = A_1 \dfrac{E_1}{A_2 E_2}\)
  • Equilibrium: \(P_{external} = P_1 + P_2\) (if parallel)
  • Modular ratio: \(m = \dfrac{E_{steel}}{E_{concrete}}\) (used in RCC transformed section); \(m = \dfrac{280}{3\sigma_{cbc}}\) per IS 456 [WSM]

Plane Stress and Plane Strain

ConditionPlane StressPlane Strain
Definitionσ_z = τ_yz = τ_zx = 0; thin plates/discsε_z = γ_yz = γ_zx = 0; long dams, tunnels, retaining walls
σ_z0 (given)ν(σ_x+σ_y) — induced by constraint
ε_z−ν(σ_x+σ_y)/E (non-zero)0 (given by condition)
Effective E & νE, νE/(1−ν²), ν/(1−ν)
ExamplesThin plates, flanges under in-plane loadsLong dams, tunnels, wide beams
💡 GATE Tip: Plane stress → σ_z = 0 but ε_z ≠ 0. Plane strain → ε_z = 0 but σ_z ≠ 0. This is a classic source of confusion and is directly tested.
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Ch 2 · Formulas
Elastic Constant Inter-Relations
$$ G = \frac{E}{2(1+\nu)},\;\; K = \frac{E}{3(1-2\nu)} $$
The two most frequently tested relations
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E in Terms of K and G
$$ E = \frac{9KG}{3K+G} $$
Used when K and G are given directly
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Thermal Stress (Fully Constrained)
$$ \sigma_T = E\alpha\Delta T $$
Compressive when temperature rises
MPa
Modular Ratio (RCC, WSM)
$$ m = \frac{280}{3\sigma_{cbc}} $$
Per IS 456 Working Stress Method
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Ch 2 · Solved Example
GATE CE / ESE level
Example 1 Medium
A steel rail, 30 m long, is laid at 10°C with no expansion gap and fully restrained. If the rail temperature rises to 45°C, find the thermal stress induced. Take \(E = 2\times10^5\) MPa, \(\alpha = 12\times10^{-6}\)/°C.
Approach hint
Apply \(\sigma_T = E\alpha\Delta T\) directly — note the rail's length doesn't affect the stress for a fully constrained bar.
  1. \(\Delta T = 45 - 10 = 35°C\)
  2. \(\sigma_T = 2\times10^5 \times 12\times10^{-6} \times 35\)
  3. \(\sigma_T = 84\) MPa (compressive)
✓ Thermal stress ≈ 84 MPa, compressive — note this is independent of the rail's length since it's fully restrained
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Ch 2 · Diagrams
Click any diagram to zoom
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Ch 2 · Quick Quiz
3 questions · tap an option to reveal answer
Question 1
For a Poisson's ratio ν = 0.5 (e.g. rubber), the bulk modulus K:
\(K = \dfrac{E}{3(1-2\nu)}\); as ν → 0.5, the denominator → 0, so K → ∞, meaning the material is incompressible ✓
Question 2
In a plane STRESS condition (thin plate):
Plane stress sets σ_z = 0 (thin plate, free surface), but the resulting ε_z = −ν(σ_x+σ_y)/E is generally non-zero — the plate is free to thin/thicken ✓
Question 3
A fully constrained bar experiences a temperature RISE. The induced thermal stress is:
A temperature rise makes the bar want to expand; full restraint prevents this, inducing a compressive stress σ = EαΔT, independent of length ✓
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Ch 3 · Shear Force and Bending Moment Diagrams
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Sign Convention

ℹ️ Standard (Sagging Positive): Sagging BM is positive (+ve). Shear force: left portion has upward force → +ve SF.

Relationship between load, SF and BM:

  • \(\dfrac{dV}{dx} = -w(x)\) [rate of change of SF = negative of distributed load]
  • \(\dfrac{dM}{dx} = V(x)\) [rate of change of BM = SF]
  • \(\dfrac{d^2M}{dx^2} = -w(x)\)
  • Consequence: Where V = 0 → BM is maximum (or minimum)

Standard SFD/BMD Results

Beam TypeLoadingMax SFMax BMLocation of Max BM
SS beamCentral point load PP/2PL/4Midspan
SS beamUDL w over full spanwL/2wL²/8Midspan
SS beamPoint load P at 'a' from APb/L (at A), Pa/L (at B)Pab/LUnder load
CantileverPoint load P at free endPPL (hogging)Fixed end
CantileverUDL w over full spanwLwL²/2 (hogging)Fixed end
CantileverUVL (0 at free, w at fixed)wL/2wL²/6Fixed end
SS beamUVL (0 at A, w at B)wL/6 at A, wL/3 at B\(\dfrac{wL^{2}}{9\sqrt{3}}\) at \(x=\dfrac{L}{\sqrt{3}}\)\(x=\dfrac{L}{\sqrt3}\) from A

SFD/BMD Shapes for Standard Loads

Load type → SFD shape → BMD shape:

  • No load (span between loads) → Constant SF → Linear BM
  • Point load → Step (jump) in SF → Kink in BM
  • UDL → Linear SF → Parabolic (2nd degree) BM
  • UVL → Parabolic SF → Cubic (3rd degree) BM
  • Applied moment M₀ at a point → No change in SF → Step (jump) in BM

Point of Contraflexure

The point of contraflexure is where the bending moment changes sign (BM = 0, and the beam changes from sagging to hogging). It exists only in beams where the BMD crosses the zero axis.

  • For propped cantilever (fixed at A, roller at B), UDL w: \(M_A = -\dfrac{wL^2}{8}\) (hogging), \(R_A = \dfrac{3wL}{8}\), \(R_B = \dfrac{5wL}{8}\)
  • BM = 0 (at support B) and at x = 3L/4 from fixed end A → point of contraflexure

Relationship Between Load, SF, and BM — Key Rules

  • The SFD between two point loads is horizontal (constant)
  • Under a UDL, SFD is linear, BMD is parabolic
  • At a free end → V = 0 and M = 0 (unless a point load/moment is applied)
  • At a roller/pin → M = 0 (but V may be non-zero)
  • At a fixed support → V and M are both non-zero reactions
  • A couple (moment M₀) applied at a point → SFD unchanged, BMD jumps by M₀
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Ch 3 · Formulas
Load–Shear–Moment Relations
$$ \frac{dV}{dx} = -w(x),\;\; \frac{dM}{dx} = V(x) $$
Where V = 0, BM is maximum or minimum
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SS Beam, Central Point Load
$$ M_{max} = \frac{PL}{4} $$
At midspan; max SF = P/2
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SS Beam, Full-Span UDL
$$ M_{max} = \frac{wL^{2}}{8} $$
At midspan; max SF = wL/2
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Propped Cantilever (UDL), Hogging Moment
$$ M_A = -\frac{wL^{2}}{8} $$
\(R_A = \dfrac{3wL}{8}\), \(R_B = \dfrac{5wL}{8}\); contraflexure at \(x=\dfrac{3L}{4}\) from A
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📉
Ch 3 · Solved Example
GATE CE / ESE level
Example 1 Easy
A simply supported beam of span 6 m carries a UDL of 20 kN/m over its full length. Find the maximum shear force and maximum bending moment.
Approach hint
Apply the standard SS-beam-with-UDL results directly: \(V_{max}=\dfrac{wL}{2}\), \(M_{max}=\dfrac{wL^2}{8}\).
  1. \(V_{max} = \dfrac{wL}{2} = 20\dfrac{\times6}{2} = 60\) kN
  2. \(M_{max} = \dfrac{wL^{2}}{8} = 20\dfrac{\times6^{2}}{8} = 90\) kN·m
✓ Max SF = 60 kN (at each support); Max BM = 90 kN·m (at midspan)
📉
Ch 3 · Diagrams
Click any diagram to zoom
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Ch 3 · Quick Quiz
3 questions · tap an option to reveal answer
Question 1
Under a UDL, the shape of the SFD and BMD are respectively:
Under a UDL, SFD is linear (first-degree) and BMD is parabolic (second-degree) — each integration raises the degree by one ✓
Question 2
At a point where the shear force V = 0 (and doesn't jump), the bending moment is:
Since \(\dfrac{dM}{dx} = V\), when V = 0 the slope of the BMD is zero, meaning BM is at a local maximum or minimum ✓
Question 3
An applied concentrated moment M₀ at a point on a beam causes:
A concentrated moment does not change the shear force but causes the BMD to jump instantaneously by M₀ at that point ✓
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Ch 4 · Principal Stress–Strain & Theories of Failure
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Stress Transformation (2D)

On an inclined plane at angle θ to the x-face:

  • \(\sigma_\theta = \dfrac{\sigma_x+\sigma_y}{2} + \dfrac{\sigma_x-\sigma_y}{2} \cdot \cos2\theta + \tau_{xy}\cdot\sin2\theta\)
  • \(\tau_\theta = -\dfrac{\sigma_x-\sigma_y}{2} \cdot \sin2\theta + \tau_{xy}\cdot\cos2\theta\)

Principal stresses (\(\tau=0\)):

$$ \sigma_1, \sigma_2 = \frac{\sigma_x+\sigma_y}{2} \pm \sqrt{\frac{(\sigma_x-\sigma_y)^2}{4} + \tau_{xy}^2} $$
  • Max shear stress: \(\tau_{max} = \sqrt{(\sigma_x-\sigma_y)\dfrac{^2}{4} + \tau_{xy}^2} = \dfrac{\sigma_1-\sigma_2}{2}\)
  • Angle of principal planes: \(\tan(2\theta_p) = 2\dfrac{\tau_{xy}}{\sigma_x-\sigma_y}\)
  • Principal planes are at 90° to each other; max shear planes at 45° to principal planes

Mohr's Circle Construction — Step by Step

  1. Draw σ-axis (horizontal) and τ-axis (vertical)
  2. Plot point X = (σ_x, +τ_xy) and point Y = (σ_y, −τ_xy)
  3. Centre C = midpoint of XY = ((σ_x+σ_y)/2, 0)
  4. Radius \(R = |CX| = \sqrt{(\sigma_x-\sigma_y)\dfrac{^2}{4} + \tau_{xy}^2}\)
  5. Principal stresses: \(\sigma_1 = \sigma_{avg}+R\), \(\sigma_2 = \sigma_{avg}-R\) (on σ-axis)
  6. Max shear stress: \(\tau_{max} = R\) (at top/bottom of circle)
  7. Angle 2θ_p on circle = angle from X to horizontal (right); → θ_p on actual element

Mohr's Circle of Strain

Replace σ with ε and τ with γ/2 in all formulae:

  • Centre: \(\epsilon_{avg} = \dfrac{\epsilon_x+\epsilon_y}{2}\)
  • Radius: \(R_\epsilon = \sqrt{(\epsilon_x-\epsilon_y)\dfrac{^2}{4} + (\dfrac{\gamma_{xy}}{2})^2}\)
  • Principal strains: \(\epsilon_1, \epsilon_2 = \epsilon_{avg} \pm R_\epsilon\)
  • Max shear strain: \(\gamma_{max} = 2R_\epsilon = \epsilon_1-\epsilon_2\)

Strain rosette (0°–45°–90° rosette):

$$ \epsilon_x = \epsilon_{0°},\;\; \epsilon_y = \epsilon_{90°},\;\; \gamma_{xy} = 2\epsilon_{45°} - \epsilon_{0°} - \epsilon_{90°} $$

Theories of Failure

Failure theories predict when a material transitions from safe to unsafe under multiaxial stress, by comparison with the uniaxial yield stress σ_y (or UTS σ_u).

TheoryFailure CriterionSafe forBest Suited for
Maximum Principal Stress (Rankine)σ₁ ≤ σ_yσ₁ < σ_yBrittle materials (cast iron, concrete)
Maximum Shear Stress (Tresca / Guest)τ_max ≤ σ_y/2 → (σ₁−σ₂) ≤ σ_y(σ₁−σ₂) < σ_yDuctile metals (conservative)
Max Principal Strain (St. Venant)ε₁ ≤ σ_y/E → σ₁−ν(σ₂+σ₃) ≤ σ_yσ₁−ν(σ₂+σ₃) < σ_yBrittle (less common)
Max Strain Energy (Beltrami-Haigh)σ₁²+σ₂²+σ₃²−2ν(σ₁σ₂+σ₂σ₃+σ₃σ₁) ≤ σ_y²—Obsolete; not used practically
Distortion Energy (von Mises)\(\sigma_e = \sqrt{\tfrac12((\sigma_1-\sigma_2)^2+(\sigma_2-\sigma_3)^2+(\sigma_3-\sigma_1)^2)} \leq \sigma_y\)σ_e < σ_yDuctile metals (most accurate)
Max Strain Energy of Distortion (Hencky)Same as von Mises—Same as von Mises

Failure Criteria for Biaxial Stress (σ₃ = 0)

  • Rankine (Max Principal Stress): \(\sigma_1 = \sigma_y\)
  • Tresca (Max Shear Stress): \(\sigma_1-\sigma_2 = \sigma_y\) (if σ₁ and σ₂ have opposite signs); \(\sigma_1 = \sigma_y\) (if same sign — Tresca = Rankine in same-sign quadrants)
  • von Mises (Distortion Energy): \(\sigma_1^2 - \sigma_1\sigma_2 + \sigma_2^2 = \sigma_y^2\) (ellipse in σ₁−σ₂ space)

For pure shear (\(\sigma_1 = -\sigma_2 = \tau\)):

  • Tresca: \(\tau_y = \dfrac{\sigma_y}{2}\)
  • von Mises: \(\tau_y = \dfrac{\sigma_y}{\sqrt3} \approx 0.577\sigma_y\)
  • von Mises is more accurate (agrees with experiments); Tresca is conservative (safe side)
⭐ Key comparison: For pure shear, Tresca gives τ_y = 0.5σ_y and von Mises gives τ_y = 0.577σ_y. von Mises predicts ~15% more capacity — important for GATE numericals. Use Tresca for conservative design; von Mises for accurate prediction of ductile failure.
⭕
Ch 4 · Formulas
Principal Stresses
$$ \sigma_{1,2} = \frac{\sigma_x+\sigma_y}{2} \pm \sqrt{\frac{(\sigma_x-\sigma_y)^2}{4}+\tau_{xy}^2} $$
τ = 0 on principal planes
MPa
Maximum Shear Stress
$$ \tau_{max} = \frac{\sigma_1-\sigma_2}{2} $$
= Radius of Mohr's circle
MPa
Tresca Criterion (Pure Shear)
$$ \tau_y = \frac{\sigma_y}{2} $$
Conservative; used for ductile-metal design
MPa
von Mises Criterion (Pure Shear)
$$ \tau_y = \frac{\sigma_y}{\sqrt3} \approx 0.577\sigma_y $$
More accurate; matches ductile-metal test data
MPa
⭕
Ch 4 · Solved Example
Mohr's Circle — GATE CE level
Example 1 Medium
A stressed element has \(\sigma_x = 80\) MPa, \(\sigma_y = 20\) MPa, \(\tau_{xy} = 30\) MPa. Find the principal stresses, maximum shear stress and the angle of the principal plane.
Approach hint
Compute \(\sigma_{avg}\) and R first, then apply \(\sigma_{1,2} = \sigma_{avg} \pm R\).
  1. \(\sigma_{avg} = \dfrac{80+20}{2} = 50\) MPa
  2. \(R = \sqrt{(80-20)\dfrac{^2}{4} + 30^2} = \sqrt{900+900} = \sqrt{1800} = 42.43\) MPa
  3. \(\sigma_1 = 50+42.43 = 92.43\) MPa; \(\sigma_2 = 50-42.43 = 7.57\) MPa
  4. \(\tau_{max} = 42.43\) MPa
  5. \(2\theta_p = \arctan(2\dfrac{\times30}{80-20}) = \arctan(1) = 45° \to \theta_p = 22.5°\)
✓ \(\sigma_1 = 92.43\) MPa, \(\sigma_2 = 7.57\) MPa, \(\tau_{max} = 42.43\) MPa, \(\theta_p = 22.5°\). Checking von Mises: \(\sigma_e = \sqrt{92.43^2-92.43\times7.57+7.57^2} \approx 89\) MPa < σ₁, confirming the element is well within a ductile material's safe envelope for typical σ_y
⭕
Ch 4 · Diagrams
Click any diagram to zoom
⭕
Ch 4 · Quick Quiz
3 questions · tap an option to reveal answer
Question 1
The radius of Mohr's circle of stress represents:
The radius R of Mohr's circle equals \(\tau_{max} = \dfrac{\sigma_1-\sigma_2}{2}\), the maximum shear stress at the point ✓
Question 2
Which theory of failure is best suited for BRITTLE materials such as cast iron and concrete?
Rankine's Maximum Principal Stress theory matches the brittle-fracture behaviour of cast iron and concrete, which fail by cleavage at the max principal stress ✓
Question 3
For pure shear, comparing Tresca and von Mises yield predictions:
Tresca gives τ_y = 0.5σ_y while von Mises gives τ_y = 0.577σ_y — about 15% higher, making Tresca the conservative (safe-side) choice ✓
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Ch 5 · Deflection of Beams
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Elastic Curve Equation

Euler-Bernoulli beam equation:

$$ EI\frac{d^2y}{dx^2} = M(x) $$ $$ EI\frac{d^3y}{dx^3} = V(x) = \frac{dM}{dx} $$ $$ EI\frac{d^4y}{dx^4} = -w(x) $$

Boundary conditions:

  • Fixed end: y = 0, dy/dx = 0
  • Simply supported: \(y=0, M=0\ (\dfrac{d^2y}{dx^2}=0)\)
  • Free end: M = 0, V = 0 (unless load applied)
  • Internal hinge: M = 0 at hinge; y and dy/dx continuous

Standard Deflection Formulae

BeamLoadingMax Deflection δ_maxLocation
SS beamCentral point load PPL³/(48EI)Midspan
SS beamUDL w, full span5wL⁴/(384EI)Midspan
SS beamLoad P at 'a' from A (a<b)Pa(3L²−4a²)b/(48EIL) at midspan approxExact: \(x=\dfrac{\sqrt{L^2-b^2}}{3}\) from A if a>b
CantileverPoint load P at free endPL³/(3EI)Free end
CantileverUDL w, full spanwL⁴/(8EI)Free end
CantileverUDL w over half-span from fixed end7wL⁴/(384EI)Free end
Propped cantileverUDL wwL⁴/(185EI)~0.42L from fixed end
Fixed-fixed beamCentral PPL³/(192EI)Midspan
Fixed-fixed beamUDL wwL⁴/(384EI)Midspan

Methods for Computing Deflections

Double Integration Method

  • \(EI\cdot y'' = M(x)\) → integrate twice → apply BCs to find constants C₁, C₂
  • Slope: \(\theta = \dfrac{dy}{dx}\) | Deflection: y (positive downward convention or per problem)

Macaulay's Method (Singularity Functions)

  • Use <x−a>ⁿ brackets — integrated as (x−a)ⁿ⁺¹/(n+1) only when (x−a) > 0
  • Very efficient for multiple point loads / partial UDLs
  • Example: SS beam, load P at x = a: \(EIy'' = R_A\cdot x - P\langle x-a\rangle^1\); integrate with the same bracket rule for slope and deflection

Moment Area Method (Mohr's Theorems)

  • Theorem I: Change in slope between two points A and B = \((\dfrac{1}{EI}) \times\) Area of \(\dfrac{M}{EI}\) diagram between A and B
  • Theorem II: Tangential deviation of B from tangent at A: \(t_{BA} = (\dfrac{1}{EI}) \times\) (Area of \(\dfrac{M}{EI}\) diagram between A and B) \(\times \bar{x}_B\), where \(\bar{x}_B\) = distance of centroid of M/EI diagram from B
  • Best used for: cantilevers, overhanging beams, non-prismatic beams

Conjugate Beam Method

  • In the conjugate beam: load = M/EI diagram of real beam
  • Shear in conjugate beam = slope in real beam; Moment in conjugate beam = deflection in real beam
  • Real free end → Conjugate fixed end; Real fixed end → Conjugate free end; Real pin/roller → Conjugate pin/roller

Virtual Work / Unit Load Method

$$ \delta_C = \int \frac{M\cdot\bar{m}}{EI}\,dx $$
  • M = real bending moment (under actual loads); \(\bar m\) = virtual bending moment (due to unit load at C in desired direction)
  • Slope: \(\theta_C = \int(M\cdot\bar{m}_\dfrac{\theta}{EI})dx\) (\(\bar m_\theta\) due to unit couple at C)
💡 GATE Tip: For a SS beam with UDL, max deflection = 5wL⁴/(384EI). For cantilever with tip load: PL³/(3EI). Ratio of these two is frequently asked to compare. Memorise the "5 in 384" for UDL SS beam.
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Ch 5 · Formulas
Euler-Bernoulli Equation
$$ EI\frac{d^2y}{dx^2} = M(x) $$
Core relation for all deflection methods
—
SS Beam, UDL — Max Deflection
$$ \delta_{max} = \frac{5wL^4}{384EI} $$
"5 in 384" — memorise this exact fraction
—
Cantilever, Tip Load — Max Deflection
$$ \delta_{max} = \frac{PL^3}{3EI} $$
At the free end
—
Unit Load Method
$$ \delta_C = \int \frac{M\bar{m}}{EI}dx $$
m̄ = virtual BM due to unit load at C
—
📏
Ch 5 · Solved Example
GATE CE / ESE level
Example 1 Medium
A cantilever beam of length 3 m (\(EI = 4\times10^{13}\) N·mm²) carries a point load of 10 kN at its free end. Find the maximum deflection.
Approach hint
Apply \(\delta_{max}=\dfrac{PL^3}{3EI}\) directly, keeping all units consistent in N and mm.
  1. \(P = 10{,}000\) N, \(L = 3000\) mm, \(EI = 4\times10^{13}\) N·mm²
  2. \(\delta_{max} = \dfrac{10{,}000 \times 3000^3}{3\times4\times10^{13}} = \dfrac{2.7\times10^{14}}{1.2\times10^{14}}\)
  3. \(\delta_{max} = 2.25\) mm
✓ Maximum deflection at the free end ≈ 2.25 mm
📏
Ch 5 · Quick Quiz
3 questions · tap an option to reveal answer
Question 1
For a simply supported beam with a full-span UDL, the maximum deflection at midspan is:
The "5 in 384" formula 5wL⁴/(384EI) is the standard result for an SS beam under full-span UDL ✓
Question 2
Macaulay's method is particularly efficient for beams with:
Macaulay's singularity-function brackets allow a single continuous expression to handle multiple discontinuous loads, making it efficient for complex loading ✓
Question 3
In the Conjugate Beam Method, the bending moment in the conjugate beam corresponds to which quantity in the real beam?
In the conjugate beam method: shear in the conjugate beam = slope in the real beam; moment in the conjugate beam = deflection in the real beam ✓
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Ch 6 · Bending & Shear Stresses in Beams
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Flexure Formula (Bending Stress)

Euler-Bernoulli Bending Formula:

$$ \frac{\sigma}{y} = \frac{M}{I} = \frac{E}{R} $$
  • \(\sigma = M\cdot \dfrac{y}{I}\) (bending stress at distance y from NA)
  • \(\sigma_{max} = M\cdot \dfrac{y_{max}}{I} = \dfrac{M}{Z}\)
  • M = bending moment at section; I = second moment of area about NA; y = distance from neutral axis (NA)
  • \(Z = \dfrac{I}{y_{max}}\) = section modulus (m³ or mm³); R = radius of curvature of neutral axis; E = Young's modulus
⭐ Key: Bending stress is zero at NA and maximum at the extreme fibres. Sagging BM → tension at bottom, compression at top. Hogging BM → opposite.

Section Modulus and Moment of Resistance

SectionI (about NA)y_maxZ = I/y
Rectangle (b × d)bd³/12d/2bd²/6
Solid Circle (dia D)πD⁴/64D/2πD³/32
Hollow Circle (D, d)π(D⁴−d⁴)/64D/2π(D⁴−d⁴)/(32D)
Triangle (b, h)bh³/362h/3 (from apex)bh²/24
I-SectionBD³/12 − 2·[(B−b)d³/12]D/2I/(D/2)

Shear Stress in Beams

Shear stress at distance y from NA:

$$ \tau = \frac{V\cdot Q}{I\cdot b} $$
  • V = shear force at section; Q = A'·ȳ' = first moment of area of section above (or below) y about NA
  • I = moment of inertia of full section about NA; b = width of section at distance y

Maximum shear stress for standard sections:

  • Rectangle: \(\tau_{max} = 1.5\times V/A\) (at NA) — parabolic distribution
  • Solid Circle: \(\tau_{max} = \dfrac{4V}{3A}\) (at NA)
  • I-section: \(\tau_{max} \approx V/A_{web}\) (approximately uniform in web)
  • Thin-walled hollow circle: \(\tau_{max} = \dfrac{2V}{A}\)

Shear Flow in Thin-Walled Sections

  • Shear flow: \(q = V\cdot \dfrac{Q}{I}\) (force per unit length along the wall)
  • In open thin-walled sections (channels, angles): q varies along the wall; zero at free edges. Shear centre is the point through which V must pass for no twisting
  • In closed thin-walled sections (box, tube): \(q = V\cdot \dfrac{Q}{I} + q_0\) (q₀ = statically indeterminate shear flow)

Composite Beams (Transformed Section)

  • Transform all materials to equivalent area of one material (usually concrete or steel): \(A_{transformed} = A_{original} \times (\dfrac{E_{material}}{E_{reference}})\)
  • Modular ratio \(m = \dfrac{E_1}{E_2}\); Neutral axis: \(\Sigma A_t\cdot\bar{y} = 0\) (centroid of transformed section)
  • Bending stress in material 1: \(\sigma_1 = M\cdot \dfrac{y}{I_t}\); in material 2: \(\sigma_2 = m\cdot M\cdot \dfrac{y}{I_t}\)

Flitched Beams

A timber beam reinforced with steel plates on two faces. Both materials undergo same curvature (1/R), same strain at same y from NA:

  • Equal curvature: \(\dfrac{\sigma_{steel}}{E_s} = \dfrac{\sigma_{timber}}{E_t}\) at same y
  • \(\therefore \sigma_{steel} = m\times\sigma_{timber}\) (m = E_s/E_t ≈ 20 for steel-timber)
  • Moment of resistance: \(M = M_{steel}+M_{timber}\)
💡 GATE/ESE Tip: The relationship τ = VQ/(Ib) is the Jourawski formula. For an I-beam, the web carries ~80–90% of the shear force even though it has a much smaller area than the flanges. This is why web buckling (shear buckling) is critical in plate girders.
🏗
Ch 6 · Formulas
Flexure Formula
$$ \frac{\sigma}{y} = \frac{M}{I} = \frac{E}{R} $$
σ zero at NA, maximum at extreme fibre
—
Jourawski Shear Stress Formula
$$ \tau = \frac{VQ}{Ib} $$
Q = first moment of area above/below y
MPa
Max Shear Stress — Rectangle
$$ \tau_{max} = 1.5\frac{V}{A} $$
At NA; parabolic distribution
MPa
Max Shear Stress — Solid Circle
$$ \tau_{max} = \frac{4}{3}\frac{V}{A} $$
At NA
MPa
🏗
Ch 6 · Solved Example
GATE CE / ESE level
Example 1 Easy
A rectangular beam (b = 100 mm, d = 200 mm) is subjected to a bending moment of 15 kN·m. Find the maximum bending stress.
Approach hint
Compute the section modulus \(Z=\dfrac{bd^2}{6}\), then apply \(\sigma_{max}=\dfrac{M}{Z}\).
  1. \(Z = \dfrac{bd^2}{6} = 100\dfrac{\times200^2}{6} = 666{,}667\) mm³
  2. \(\sigma_{max} = \dfrac{M}{Z} = 15\times10^6 / 666{,}667\)
  3. \(\sigma_{max} = 22.5\) N/mm² (MPa)
✓ Maximum bending stress ≈ 22.5 MPa, occurring at the extreme top (compression) and bottom (tension) fibres
🏗
Ch 6 · Diagrams
Click any diagram to zoom
🏗
Ch 6 · Quick Quiz
3 questions · tap an option to reveal answer
Question 1
Bending stress in a beam is:
Bending stress \(\sigma = \dfrac{My}{I}\) is proportional to y, so it's zero at the NA (y=0) and maximum at the extreme fibres ✓
Question 2
For a solid circular section, the maximum shear stress at the neutral axis is:
For a solid circular section, \(\tau_{max} = \dfrac{4V}{3A}\), distinct from the rectangle's 1.5V/A ✓
Question 3
In an I-section beam, approximately what fraction of the total shear force is carried by the web?
Despite its smaller area, the web carries roughly 80–90% of the total shear force, which is why shear (web) buckling is a critical design check for plate girders ✓
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Ch 7 · Thick & Thin Cylinders and Spheres
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Thin Cylinders (t/D < 1/20 or t/r < 1/10)

Internal pressure p, mean radius r, thickness t:

  • Hoop (circumferential) stress: \(\sigma_H = \dfrac{pd}{2t} = \dfrac{pr}{t}\)
  • Longitudinal stress: \(\sigma_L = \dfrac{pd}{4t} = \dfrac{pr}{2t} = \dfrac{\sigma_H}{2}\)

Volumetric strain of cylinder:

  • \(e_v = (\dfrac{pd}{2tE})[\dfrac{5}{2}-2\nu] = (\dfrac{pd}{2tE})[\dfrac{5-4\nu}{2}]\)
  • Hoop strain: \(\epsilon_H = \dfrac{\sigma_H-\nu\sigma_L}{E} = (\dfrac{pd}{2tE})(1-\dfrac{\nu}{2})\)
  • Longitudinal strain: \(\epsilon_L = \dfrac{\sigma_L-\nu\sigma_H}{E} = (\dfrac{pd}{2tE})(\dfrac{1}{2}-\nu)\)
  • Volumetric strain: \(e_v = 2\epsilon_H+\epsilon_L = (\dfrac{pd}{2tE})(\dfrac{5}{2}-2\nu)\)

Thin Spherical Shell

Both hoop and longitudinal stresses are equal:

$$ \sigma = \frac{pd}{4t} = \frac{pr}{2t} $$
  • Volumetric strain: \(e_v = 3\epsilon = (\dfrac{3pd}{4tE})(1-\nu)\)
  • Comparison: Sphere is more efficient — same stress in all directions; needs ~half the steel of a cylinder for same p and d

Thick Cylinders — Lamé's Equations

When t/d ≥ 1/20, stress variation through thickness is significant. Lamé's equations apply:

  • Radial stress: \(\sigma_r = A-\dfrac{B}{r^2}\); Hoop stress: \(\sigma_H = A+\dfrac{B}{r^2}\)
  • For internal pressure \(p_i\) only (\(p_o=0\)), \(r_i\) = inner radius, \(r_o\) = outer radius: \(A = p_i \dfrac{r_i^2}{r_o^2-r_i^2}\), \(B = p_i r_i^2 \dfrac{r_o^2}{r_o^2-r_i^2}\)

Hoop stress (max at inner radius):

$$ \sigma_{H,max} = \frac{p_i(r_o^2+r_i^2)}{r_o^2-r_i^2} $$

Boundary conditions:

  • At \(r=r_i\): \(\sigma_r = -p_i\) (negative = compressive, pointing inward)
  • At \(r=r_o\): \(\sigma_r = 0\) (free outer surface, assuming no external pressure)

Compound Cylinders and Shrink-Fit

A compound cylinder (outer cylinder shrunk onto inner) introduces residual compressive hoop stress at the inner surface, allowing higher working pressure.

  • Junction pressure \(p_j\) is found from the interference \(\delta = r_j \times (e_{outer,inner}-e_{inner,outer})\)
  • Net hoop stress = prestress (compressive) + operating pressure stress
💡 GATE Tip: For thin cylinder: Hoop stress = 2 × Longitudinal stress. This is the most frequent fact. For thick cylinder at inner surface: σ_H = p_i(r_o²+r_i²)/(r_o²−r_i²) — maximum — and σ_r = −p_i (compressive).
🛢
Ch 7 · Formulas
Thin Cylinder — Hoop Stress
$$ \sigma_H = \frac{pd}{2t} $$
= 2 × longitudinal stress
MPa
Thin Cylinder — Longitudinal Stress
$$ \sigma_L = \frac{pd}{4t} = \frac{\sigma_H}{2} $$
—
MPa
Thin Sphere — Stress
$$ \sigma = \frac{pd}{4t} $$
Equal in every direction; most efficient pressure-vessel shape
MPa
Thick Cylinder — Max Hoop Stress (Lamé)
$$ \sigma_{H,max} = \frac{p_i(r_o^2+r_i^2)}{r_o^2-r_i^2} $$
At inner radius; \(\sigma_r=-p_i\) there
MPa
🛢
Ch 7 · Solved Example
GATE CE / ESE level
Example 1 Easy
A thin cylindrical boiler shell has internal diameter 1.2 m, wall thickness 12 mm, and carries an internal pressure of 2 MPa. Find the hoop and longitudinal stresses.
Approach hint
Apply \(\sigma_H = \dfrac{pd}{2t}\) and \(\sigma_L = \dfrac{pd}{4t}\) directly with d and t in mm.
  1. \(d = 1200\) mm, \(t = 12\) mm, \(p = 2\) MPa
  2. \(\sigma_H = \dfrac{2\times1200}{2\times12} = \dfrac{2400}{24} = 100\) MPa
  3. \(\sigma_L = \dfrac{\sigma_H}{2} = 50\) MPa
✓ Hoop stress = 100 MPa; Longitudinal stress = 50 MPa
🛢
Ch 7 · Diagrams
Click any diagram to zoom
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Ch 7 · Quick Quiz
3 questions · tap an option to reveal answer
Question 1
In a thin cylindrical shell under internal pressure, the relationship between hoop and longitudinal stress is:
σ_H = pd/2t and σ_L = pd/4t, so σ_H is exactly twice σ_L — the single most frequently tested fact for thin cylinders ✓
Question 2
Compared to a cylindrical shell of the same diameter and pressure, a thin spherical shell requires approximately:
The sphere's stress (pd/4t) equals the cylinder's lower longitudinal stress, so for the same maximum allowable stress it needs only about half the thickness/steel of a cylinder ✓
Question 3
In a thick cylinder under internal pressure only, the radial stress at the OUTER surface is:
With no external pressure applied, the outer surface is free, so σ_r = 0 there; σ_r = −p_i only at the inner surface ✓
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Ch 8 · Torsion in Shafts & Springs
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Torsion Formula

$$ \frac{T}{J} = \frac{\tau}{r} = \frac{G\phi}{L} $$
  • T = applied torque (N·mm or N·m); J = polar moment of inertia of cross-section
  • τ = shear stress at radius r from axis; G = modulus of rigidity (shear modulus)
  • φ = angle of twist (radians); L = length of shaft

Maximum shear stress (at outer surface, r = R) and angle of twist:

$$ \tau_{max} = \frac{TR}{J} = \frac{T}{Z_p},\qquad \phi = \frac{TL}{GJ} $$

Polar Moment of Inertia J

SectionJZ_p (Polar Section Modulus)
Solid circular shaft (dia D)πD⁴/32πD³/16
Hollow circular shaft (D, d)π(D⁴−d⁴)/32π(D⁴−d⁴)/(16D)
Thin-walled tube (mean radius r, thickness t)2πr³t2πr²t
Rectangle (non-circular, approx)Uses St. Venant correction; J ≠ I_p exactly—

Power Transmission

  • Power: \(P = T\cdot\omega = T\times2\pi \dfrac{N}{60}\) (P in Watts, T in N·m, N = rpm, ω = rad/s)
  • \(T = P\dfrac{\times60}{2\pi N} = 9550\times \dfrac{P(kW)}{N(rpm)}\) [in N·m]

Shafts in Series and Parallel

  • Series shafts (same torque T, different φ): \(\phi_{total} = \phi_1+\phi_2 = T \dfrac{L_1}{G_1J_1} + T \dfrac{L_2}{G_2J_2}\)
  • Parallel shafts (same φ, shared T): \(T = T_1+T_2\); \(\phi_1=\phi_2 \to \dfrac{T_1L_1}{G_1J_1} = \dfrac{T_2L_2}{G_2J_2}\)
  • \(\to T_1/T_2 = \dfrac{G_1J_1L_2}{G_2J_2L_1}\)

Combined Bending and Torsion

For a circular shaft under BM = M and Torque = T simultaneously:

  • Equivalent bending moment (max normal stress, Rankine/Tresca): \(M_e = \tfrac12[M+\sqrt{M^2+T^2}]\)
  • Equivalent torque (max shear stress): \(T_e = \sqrt{M^2+T^2}\) (both normal and shear stresses combined)
  • Design: \(\sigma_{max} = M_e\dfrac{\times32}{\pi D^3} \le \sigma_{permissible}\) or \(\tau_{max} = T_e\dfrac{\times16}{\pi D^3} \le \tau_{permissible}\)

Close-Coiled Helical Springs

  • Shear stress in wire: \(\tau = \dfrac{8WD}{\pi d^3}\times K_w\)
  • Wahl's stress correction factor: \(K_w = \dfrac{4C-1}{4C-4} + \dfrac{0.615}{C}\); Spring index: \(C = \dfrac{D}{d}\) (D = mean coil dia, d = wire dia)
  • Axial deflection: \(\delta = \dfrac{8WD^3n}{Gd^4} = \dfrac{WL}{GJ}\) (n = number of active coils)
  • Stiffness: \(k = \dfrac{W}{\delta} = \dfrac{Gd^4}{8D^3n}\)
  • Strain energy stored: \(U = \dfrac{W^2D^3n}{Gd^4} = W\dfrac{\delta}{2} = \dfrac{\tau^2}{4G}\times Volume_{wire}\)

Springs in Series and Parallel

  • Series springs (same load, deflections add): \(\dfrac{1}{k_{eq}} = \dfrac{1}{k_1}+\dfrac{1}{k_2}+...\), so \(\delta_{total}=\delta_1+\delta_2\)
  • Parallel springs (same deflection, loads add): \(k_{eq}=k_1+k_2+...\), so \(W_{total}=W_1+W_2\)

Open-Coiled and Closely Coiled Springs

TypeHelix Angle αLoadingStress type
Close-coiledα ≈ 0 (small)Axial load WPure torsion in wire
Open-coiledα significantAxial load WTorsion + bending in wire
Close-coiledα ≈ 0Applied torque MPure bending in wire
💡 GATE Tip: For close-coiled springs under axial load, wire is in pure torsion. Key formula: δ = 8WD³n/(Gd⁴). Stiffness k ∝ Gd⁴/(D³n). Doubling D reduces k by 8×; doubling d increases k by 16×.
🌀
Ch 8 · Formulas
Torsion Equation
$$ \frac{T}{J} = \frac{\tau}{r} = \frac{G\phi}{L} $$
Core relation for all torsion problems
—
Power Transmitted by Shaft
$$ T = \frac{9550\,P(\text{kW})}{N(\text{rpm})} $$
T in N·m
N·m
Equivalent Torque (Combined Loading)
$$ T_e = \sqrt{M^2+T^2} $$
Used for max-shear-stress based design
N·m
Helical Spring Deflection
$$ \delta = \frac{8WD^3n}{Gd^4} $$
Stiffness \(k = \dfrac{Gd^4}{8D^3n}\)
mm
🌀
Ch 8 · Solved Example
GATE CE / ESE level
Example 1 Medium
A solid circular shaft of diameter 60 mm transmits 100 kW of power at 300 rpm. Find the maximum shear stress induced in the shaft.
Approach hint
First find torque T from the power formula, then apply \(\tau_{max}=\dfrac{16T}{\pi D^3}\).
  1. \(T = 9550\dfrac{\times100}{300} = 3183.3\) N·m = \(3.1833\times10^6\) N·mm
  2. \(\tau_{max} = \dfrac{16T}{\pi D^3} = 16\times3.1833\dfrac{\times10^6}{\pi\times60^3}\)
  3. \(\tau_{max} = 5.093\dfrac{\times10^7}{6.786\times10^5} \approx 75.06\) MPa
✓ Maximum shear stress ≈ 75 MPa
🌀
Ch 8 · Diagrams
Click any diagram to zoom
🌀
Ch 8 · Quick Quiz
3 questions · tap an option to reveal answer
Question 1
In a circular shaft under torsion, the shear stress distribution is:
Since τ ∝ r (from T/J = τ/r), shear stress is zero at the axis and increases linearly to a maximum at the outer surface ✓
Question 2
If the wire diameter d of a close-coiled helical spring is doubled (all else constant), the stiffness k changes by a factor of:
Since \(k \propto d^4\), doubling d increases k by \(2^4 = 16\times\); doubling coil diameter D instead reduces k by \(\dfrac{1}{2^3} = \dfrac{1}{8}\) ✓
Question 3
For springs connected in SERIES, which statement is correct?
In series, each spring carries the same load but deflects independently, so total deflection is the sum — equivalent to compliances (1/k) adding, exactly like resistors in parallel ✓
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Ch 9 · Theory of Columns & Retaining Walls
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Classification of Columns

TypeSlenderness Ratio λ = L_eff/rFailure Mode
Short columnλ < 40 (steel); λ < 12 (concrete)Material crushing/yielding
Long / slender columnλ > 120Elastic buckling (Euler)
Intermediate column40 ≤ λ ≤ 120Inelastic buckling (Johnson/Rankine)

Euler's Buckling Load

$$ P_{cr} = \frac{\pi^2 EI}{L_{eff}^2} $$

Effective length \(L_{eff}\) for various end conditions:

  • Both ends pinned: \(L_{eff}=L\)
  • One fixed, one free: \(L_{eff}=2L\)
  • Both ends fixed: \(L_{eff}=\dfrac{L}{2}\)
  • One fixed, one pinned: \(L_{eff}=\dfrac{L}{\sqrt2} \approx 0.707L\)
  • Critical stress: \(\sigma_{cr} = \dfrac{P_{cr}}{A} = \dfrac{\pi^2E}{\lambda^2}\) where \(\lambda=\dfrac{L_{eff}}{r}\)
  • r = radius of gyration = \(\sqrt{\dfrac{I}{A}}\)
  • Euler's formula valid only when \(\sigma_{cr} <\) proportional limit (\(\sigma_p\))

Rankine-Gordon Formula (Intermediate Columns)

$$ \frac{1}{P_{cr}} = \frac{1}{P_{crushing}} + \frac{1}{P_{Euler}} $$ $$ P_{cr} = \frac{\sigma_c\cdot A}{1+a(L_{eff}/r)^2} $$
  • \(\sigma_c\) = crushing stress (yield or compressive strength); \(a\) = Rankine's constant = \(\dfrac{\sigma_c}{\pi^2E}\) [dimensionless]
  • For steel: \(a=\dfrac{1}{7500}\) (approx); For cast iron: \(a=\dfrac{1}{1600}\); For timber: \(a=\dfrac{1}{3000}\)

Eccentrically Loaded Columns (Secant Formula)

For a column with eccentric load P at eccentricity e:

$$ \sigma_{max} = \frac{P}{A}\left[1+\frac{ec}{k^2}\sec\left(\frac{L_{eff}}{2k}\sqrt{\frac{P}{AE}}\right)\right] $$
  • k = radius of gyration; c = distance from centroid to extreme fibre
  • Core of section (no tension): load must be within kern. Rectangular section: kern is a rhombus with diagonals b/3 and d/3. Circular section: kern is a circle of diameter D/4

Retaining Walls — Lateral Earth Pressure

Rankine's Theory

  • Active earth pressure coefficient: \(K_a = \dfrac{1-\sin\phi}{1+\sin\phi} = \tan^2(45°-\dfrac{\phi}{2})\)
  • Passive earth pressure coefficient: \(K_p = \dfrac{1+\sin\phi}{1-\sin\phi} = \tan^2(45°+\dfrac{\phi}{2})\)
  • \(K_a\times K_p = 1\)
  • Active pressure at depth z: \(p_a = K_a\gamma z - 2c\sqrt{K_a}\) (c-φ soil); for cohesionless soil (c=0): \(p_a = K_a\gamma z\)
  • Total active force: \(P_a = \tfrac12 K_a\gamma H^2\) (per unit length, acting at H/3 from base)
  • Total passive force: \(P_p = \tfrac12 K_p\gamma H^2\) (acting at H/3 from base)

Coulomb's Theory (Wedge Theory)

$$ K_a\ (\text{Coulomb}) = \frac{\sin^2(\alpha+\phi)}{\sin^2\alpha\left(1+\sqrt{\dfrac{\sin(\phi+\delta)\sin(\phi-\beta)}{\sin(\alpha-\delta)\sin(\alpha+\beta)}}\right)^2} $$
  • α = inclination of back of wall to horizontal; β = inclination of backfill surface to horizontal
  • δ = wall friction angle (0 to 2φ/3); φ = angle of internal friction of soil
  • Rankine = Coulomb with α=90°, β=0°, δ=0° (smooth vertical wall, horizontal backfill)

Stability of Retaining Walls

Stability CheckRequirementFOS
OverturningFOS = M_restoring / M_overturning≥ 1.5 (normal), ≥ 2.0 (earthquake)
Sliding\(FOS = \dfrac{\mu(\Sigma V)}{P_a}\) (+ passive resistance)≥ 1.5
Bearing failureq_max ≤ q_allowable≥ 2–3
Eccentricity checke = B/2 − a ≤ B/6 (for no tension)—
💡 GATE Tip: L_eff memorisation: "Pin-Pin: Full | Fixed-Free: Double | Fixed-Fixed: Half | Fixed-Pin: Root-Half (0.707L)". Euler's formula is valid only for long columns; Rankine for intermediate. The effective length is the key input to both.
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Ch 9 · Formulas
Euler's Critical Load
$$ P_{cr} = \frac{\pi^2 EI}{L_{eff}^2} $$
Valid only for long/slender columns
N
Rankine's Formula
$$ P_{cr} = \frac{\sigma_c A}{1+a(L_{eff}/r)^2} $$
Valid for short and intermediate columns too
N
Active Earth Pressure Coefficient
$$ K_a = \tan^2\left(45°-\frac{\phi}{2}\right) $$
\(K_a \times K_p = 1\)
—
Total Active Thrust
$$ P_a = \frac{1}{2}K_a\gamma H^2 $$
Acts at H/3 from the base
kN/m
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Ch 9 · Solved Example
GATE CE / ESE level
Example 1 Medium
A steel column (\(E=2\times10^5\) MPa) is 4 m long with both ends pinned, and has \(I = 8\times10^6\) mm⁴. Compute Euler's critical buckling load.
Approach hint
Pin-pin means \(L_{eff}=L\); apply \(P_{cr}=\dfrac{\pi^2EI}{L_{eff}^2}\) with consistent mm units.
  1. \(L_{eff} = L = 4000\) mm (pin-pin)
  2. \(P_{cr} = \pi^2\times2\times10^5\times8\times10^6 / 4000^2\)
  3. \(P_{cr} = 1.579\dfrac{\times10^{13}}{1.6}\times10^7 \approx 986{,}960\) N ≈ 987 kN
✓ Euler's critical buckling load ≈ 987 kN
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Ch 9 · Diagrams
Click any diagram to zoom
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Ch 9 · Quick Quiz
3 questions · tap an option to reveal answer
Question 1
For a column FIXED at both ends, the effective length is:
Fixed-fixed columns have the shortest effective length, L_eff = L/2, giving them the highest buckling capacity of the four standard end conditions ✓
Question 2
Euler's buckling formula is valid only when:
Euler's formula assumes purely elastic behaviour, so it's valid only if the resulting critical stress stays below the material's proportional limit — i.e., for long/slender columns ✓
Question 3
For cohesionless soil (c = 0), Rankine's active earth pressure at depth z is:
For cohesionless soil the cohesion term drops out, leaving the simple linear relation \(p_a = K_a\gamma z\), increasing linearly with depth ✓
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Ch 10 · Shear Centre, Moment of Inertia & Principal Axes
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Moment of Inertia (Second Moment of Area)

  • \(I_x = \int y^2\,dA\) (about x-axis / NA)
  • \(I_y = \int x^2\,dA\) (about y-axis)
  • \(I_{xy} = \int xy\,dA\) (product of inertia)
  • \(J = I_x+I_y\) (polar moment of inertia = I_p)

Standard MI Values

ShapeI_xx (centroidal)I_yy (centroidal)J
Rectangle b×dbd³/12db³/12bd(b²+d²)/12
Solid circle DπD⁴/64πD⁴/64πD⁴/32
Triangle (base b, h)bh³/36bh³/48 (about median)—
Semicircle (R)(π/8 − 8/9π)R⁴ ≈ 0.11R⁴πR⁴/8—
Thin circular ring (R, t)πR³tπR³t2πR³t

Parallel Axis Theorem

$$ I_x = I_{\bar x} + A\cdot d^2 $$
  • \(I_{\bar x}\) = MI about centroidal axis parallel to x; A = area of section; d = distance between the two parallel axes
⚠ NEVER add d² alone — must be A·d². A common exam error!

Perpendicular Axis Theorem (2D)

For a planar lamina: \(I_z = I_x+I_y = J\) (polar MI). This relates out-of-plane MI to in-plane MIs.

Principal Moments of Inertia and Principal Axes

Just as principal stresses are the extreme values of normal stress at a point, principal moments of inertia are the extreme (maximum and minimum) values of MI achieved by rotating the axes. The product of inertia I_xy = 0 about principal axes.

$$ I_{max}, I_{min} = \frac{I_x+I_y}{2} \pm \sqrt{\frac{(I_x-I_y)^2}{4}+I_{xy}^2} $$
  • Angle of principal axes: \(\tan(2\theta_p) = -\dfrac{2I_{xy}}{I_x-I_y}\)
  • Check: \(I_{max}+I_{min} = I_x+I_y\) (sum invariant)
  • \(I_{max}\times I_{min} - I_{xy}^2 = I_x\cdot I_y - I_{xy}^2\) (product invariant)
⭐ Notice the analogy: principal MI formulae are identical to principal stress formulae with σ replaced by I and τ replaced by I_xy. Mohr's circle construction works for both!

Mohr's Circle of MI

Construct exactly like Mohr's stress circle:

  1. Plot point X = (I_x, +I_xy) and Y = (I_y, −I_xy)
  2. Centre = ((I_x+I_y)/2, 0)
  3. Radius \(R = \sqrt{(I_x-I_y)\dfrac{^2}{4} + I_{xy}^2}\)
  4. I_max = centre + R, I_min = centre − R

Shear Centre (Flexural Centre)

The shear centre (SC) is the point in the cross-section through which the transverse shear force must pass to produce pure bending (no twisting). If load passes through SC → bending only. If load does not pass through SC → combined bending + torsion.

Shear centre location found by equating external moment of shear force about SC to sum of moment of shear flows in all elements about SC: \(e = \Sigma Q_{flange}\times h/V\) (for open thin-walled sections)

Shear Centre Locations — Summary

SectionShear Centre LocationNotes
Solid circular / hollow circularAt geometric centreSymmetric section
I-section / H-sectionAt centroid (intersection of axes of symmetry)Doubly symmetric
Channel (C-section)Outside the web, on the axis of symmetry\(e = \dfrac{3b^2}{6b+h t_w/t_f}\)
Angle section (equal legs)At the corner of the angleNo shear in either leg passing through corner
T-sectionAt intersection of web and flangeOn axis of symmetry
Z-sectionAt centroidPoint-symmetric section
Semi-circular thin ringAt 4R/π ≈ 1.27R from centre (outside)On axis of symmetry

Unsymmetric Bending

When the bending moment is not in a plane of symmetry, or when I_xy ≠ 0 (oblique bending), the neutral axis is not perpendicular to the applied moment. The beam deflects in the direction perpendicular to the NA, which is not the direction of loading.

$$ \sigma = \frac{(M_x I_y - M_y I_{xy})y}{D} + \frac{(M_y I_x - M_x I_{xy})x}{D},\qquad D = I_x I_y - I_{xy}^2 $$
  • For oblique loading at angle α to principal x-axis: \(\sigma = M\cos\alpha\cdot \dfrac{y}{I_x} - M\sin\alpha\cdot \dfrac{x}{I_y}\) (if I_xy = 0, i.e., x-y are principal axes)
  • Neutral axis angle β: \(\tan\beta = (\dfrac{I_x}{I_y})\tan\alpha\)
  • NA is NOT perpendicular to load unless \(I_x=I_y\) (circular) or loading in plane of symmetry
⚠ Key ESE concept: For unsymmetric sections (angle, Z-section), the deflection is NOT in the direction of the applied load. The beam deflects in the direction of the principal axis closest to the load. Designers must account for this to prevent unexpected lateral deflection.
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Ch 10 · Formulas
Parallel Axis Theorem
$$ I_x = I_{\bar x} + Ad^2 $$
Must include A — a common exam trap
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Principal Moments of Inertia
$$ I_{max,min} = \frac{I_x+I_y}{2} \pm \sqrt{\frac{(I_x-I_y)^2}{4}+I_{xy}^2} $$
Same structure as principal stress formula
—
Channel Section — Shear Centre Offset
$$ e = \frac{3b^2t_f}{6bt_f+ht_w} $$
Measured from the web centreline, outside the section
mm
📍
Ch 10 · Solved Example
GATE CE / ESE level
Example 1 Medium
A rectangular section 100 mm × 200 mm has its centroidal x-axis moved 150 mm away (parallel shift). If the centroidal \(I_{\bar x} = \dfrac{bd^3}{12}\), find the moment of inertia about the new axis.
Approach hint
Compute \(I_{\bar x}\) and A first, then apply the parallel axis theorem \(I_x = I_{\bar x}+Ad^2\) — do not forget the A.
  1. \(I_{\bar x} = 100\dfrac{\times200^3}{12} = 6.667\times10^7\) mm⁴
  2. \(A = 100\times200 = 20{,}000\) mm²
  3. \(I_x = 6.667\times10^7 + 20{,}000\times150^2 = 6.667\times10^7 + 4.5\times10^8\)
  4. \(I_x = 5.167\times10^8\) mm⁴
✓ \(I_x \approx 5.167\times10^8\) mm⁴ — note the A·d² term dominates the total, showing why forgetting "A" is such a costly error
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Ch 10 · Diagrams
Click any diagram to zoom
📍
Ch 10 · Quick Quiz
3 questions · tap an option to reveal answer
Question 1
The Parallel Axis Theorem states:
The correct form always includes the area: \(I_x = I_{\bar x} + Ad^2\); forgetting the "A" is one of the most common exam errors ✓
Question 2
For a channel (C) section, the shear centre is located:
The channel section's shear centre lies outside the physical section, offset from the web by \(e = \dfrac{3b^2t_f}{6bt_f+ht_w}\) ✓
Question 3
If a transverse load is applied through the shear centre of a beam section, the beam experiences:
By definition, a load passing through the shear centre produces pure bending with no twisting; any offset from SC introduces torsion ✓
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Ch 11 · Quick Revision — All Formulae & Mnemonics
Cross-chapter recall sheet, mnemonics, exam-angle comparison, mini quiz and practice questions
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All Key Formulae — Solid Mechanics

Elastic Constants
$$ G=\frac{E}{2(1+\nu)},\; K=\frac{E}{3(1-2\nu)},\; E=\frac{9KG}{3K+G} $$
Steel: E=2×10⁵ MPa, G=0.8×10⁵ MPa, ν=0.25–0.30. Concrete: \(E=5000\sqrt{f_{ck}}\), ν=0.15–0.20
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Principal Stresses & Mohr's Circle
$$ \sigma_{1,2}=\frac{\sigma_x+\sigma_y}{2}\pm\sqrt{\frac{(\sigma_x-\sigma_y)^2}{4}+\tau_{xy}^2} $$
\(\tau_{max}=\dfrac{\sigma_1-\sigma_2}{2}\); \(\tan2\theta_p=2\dfrac{\tau_{xy}}{\sigma_x-\sigma_y}\); max shear planes at 45° to principal planes
MPa
Theories of Failure (Biaxial, σ₃=0)
$$ \text{Tresca: }\sigma_1-\sigma_2=\sigma_y;\;\; \text{von Mises: }\sigma_1^2-\sigma_1\sigma_2+\sigma_2^2=\sigma_y^2 $$
\(\tau_{yield}\): Tresca = \(\dfrac{\sigma_y}{2}\); von Mises = \(\dfrac{\sigma_y}{\sqrt3} \approx 0.577\sigma_y\) (von Mises less conservative)
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Bending and Flexure
$$ \frac{\sigma}{y}=\frac{M}{I}=\frac{E}{R},\quad Z=\frac{I}{y_{max}} $$
Rectangle Z=bd²/6; Circle Z=πD³/32. τ=VQ/(Ib); Rect τ_max=1.5V/A; Circle τ_max=4V/3A
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Deflection of Beams
$$ EIy''=M(x) $$
SS+central P: PL³/48EI. SS+UDL: 5wL⁴/384EI ("5 in 384"). Cantilever+P: PL³/3EI. Fixed-fixed+P: PL³/192EI
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Thin Cylinders & Spheres
$$ \sigma_H=\frac{pd}{2t},\;\; \sigma_L=\frac{pd}{4t}=\frac{\sigma_H}{2} $$
Sphere: σ=pd/4t (equal all directions). Thick (Lamé): σ_H,max = p_i(r_o²+r_i²)/(r_o²−r_i²) at inner radius
MPa
Torsion and Springs
$$ \frac{T}{J}=\frac{\tau}{r}=\frac{G\phi}{L},\quad \tau_{max}=\frac{16T}{\pi D^3} $$
J: solid=πD⁴/32, hollow=π(D⁴−d⁴)/32. Spring: δ=8WD³n/Gd⁴, k=Gd⁴/8D³n. Series: 1/k_eq=Σ(1/k_i); Parallel: k_eq=Σk_i
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Columns
$$ P_{cr}=\frac{\pi^2EI}{L_{eff}^2},\quad \sigma_{cr}=\frac{\pi^2E}{\lambda^2} $$
\(L_{eff}\): Pin-Pin=L; Fixed-Free=2L; Fixed-Fixed=L/2; Fixed-Pin=\(\dfrac{L}{\sqrt2}\). Rankine: \(P_{cr}=\dfrac{\sigma_cA}{1+a\lambda^2}\)
N
Earth Pressure
$$ K_a=\tan^2(45-\frac{\phi}{2}),\quad K_p=\tan^2(45+\frac{\phi}{2}) $$
\(K_a K_p=1\). \(P_a=\tfrac12 K_a\gamma H^2\) (at H/3 from base); \(P_p=\tfrac12 K_p\gamma H^2\)
kN/m
Shear Centre & MI
$$ I_{max,min}=\frac{I_x+I_y}{2}\pm\sqrt{\frac{(I_x-I_y)^2}{4}+I_{xy}^2} $$
Parallel axis: \(I=I_{centroid}+Ad^2\) (must include A). SC at corner→angle; at centroid→I,circle,Z; outside→channel
—

Key Mnemonics

💡 Elastic constants: "G gives shape change (Shear); K keeps volume (Kompressibility); E for Everything axial"

Failure theories (increasing allowance): Rankine < Tresca < von Mises
"Rankine is Rigid (brittle); Tresca is Tough (ductile, safe); von Mises is the Most accurate"

Thin cylinder stresses: "Hoop is Half-done on top: pd/2t | Longitudinal is half of Hoop: pd/4t"

Effective lengths of columns:
"Fixed-Free = 2 (worst); Pin-Pin = 1; Fixed-Pin = \(\sqrt{\dfrac{1}{2}}\); Fixed-Fixed = ½ (best)"
Or: 2L — L — 0.7L — 0.5L (decreasing → increasing strength)

Spring analogy: "Series springs are WEAK (less k); Parallel springs are STRONG (more k)"
"Springs in Series → like resistors in parallel for k"

Bending formula: \(\dfrac{\sigma}{y} = \dfrac{M}{I} = \dfrac{E}{R} \to\) "σ over y = M over I = E over R → SIMON is very Emotional"

Shear centre: "When load passes through SC → Section bends cleanly; off-centre → it twists meanly"

Exam-Angle Comparison

TopicGATE FocusESE FocusSSC JE Focus
Elastic constantsNumerical: find G or K given E, νDerivation + numerical; 3D Hooke's lawDefinitions; standard values
Mohr's circlePrincipal stresses + angle; τ_maxStrain rosette; Mohr's circle of strainIdentify σ₁, σ₂; τ_max
Failure theoriesTresca vs von Mises; pure shear comparisonAll 5 theories; plot on σ₁-σ₂ planeName and criterion only
DeflectionAll 5 methods; propped cantileverVirtual work; non-prismatic beamsStandard formulae only
TorsionSolid/hollow shaft; power transmissionCombined bending+torsion; equivalent M and Tφ = TL/GJ formula
ColumnsEuler load; effective length; RankineEccentric load; secant formula; designTypes; Euler formula
CylindersThin: σ_H = pd/2t; vol strain; sphereThick: Lamé; compound cylinder; shrink-fitσ_H and σ_L only
Shear centreChannel section e formula; angle at cornerUnsymmetric bending; principal axes of MIDefinition only

Mini Quiz

Q1
A material has E = 2×10⁵ MPa and ν = 0.25. Find its shear modulus G.
\(G = \dfrac{E}{2(1+\nu)} = 2\dfrac{\times10^5}{2\times1.25} = 0.8\times10^5\) MPa ✓
Q2
A cantilever of length L carries a tip load P. How does its max deflection compare to that of an SS beam of the same length and EI under a central load P?
Cantilever: \(\dfrac{PL^3}{3EI}\); SS beam: \(\dfrac{PL^3}{48EI}\). Ratio = 48/3 = 16 — the cantilever deflects 16× more ✓
Q3
A thin cylinder (d = 1 m, t = 10 mm) carries internal pressure p = 1.5 MPa. Find the hoop stress.
\(\sigma_H = \dfrac{pd}{2t} = 1.5\dfrac{\times1000}{2\times10} = \dfrac{1500}{20} = 75\) MPa ✓
Q4
A pin-ended column has Euler load \(P_{cr}\). If both ends are changed to fixed, the new Euler load becomes:
\(P_{cr}\dfrac{\propto1}{L_{eff}^2}\); \(L_{eff}\) goes from L (pin-pin) to L/2 (fixed-fixed), so \(P_{cr}\) increases by \((\dfrac{L}{L/2})^2=4\times\) ✓
Q5
Which correctly relates the parallel and perpendicular axis theorems?
Perpendicular axis theorem (planar lamina): \(I_z=I_x+I_y=J\). Parallel axis theorem is the separate \(I_x=I_{\bar x}+Ad^2\) relation ✓

Practice Questions

EasyState the three elastic-constant inter-relations and the typical values of E, G and ν for steel.
\(G=\dfrac{E}{2(1+\nu)}\), \(K=\dfrac{E}{3(1-2\nu)}\), \(E=\dfrac{9KG}{3K+G}\). For steel: \(E\approx2\times10^5\) MPa, \(G\approx0.8\times10^5\) MPa, \(\nu\approx0.25\)–\(0.30\).
EasyWhy is the "A" essential in the parallel axis theorem \(I=I_{\bar x}+Ad^2\), and what happens if it is omitted?
The A·d² term represents the moment of inertia of the section's area treated as a point mass at distance d from the new axis — dropping A would leave dimensionally inconsistent units (d² alone is length², not length⁴) and drastically understate I, since for sections far from the centroidal axis the Ad² term typically dominates the total.
MediumA shaft transmits 50 kW at 500 rpm through a solid circular section, with allowable shear stress 60 MPa. Find the minimum required shaft diameter.
T = 9550×50/500 = 955 N·m = 955,000 N·mm. From \(\tau_{max}=\dfrac{16T}{\pi D^3}\): \(D^3 = 16\dfrac{\times955{,}000}{\pi\times60} = 81{,}056\) mm³, so D ≈ 43.3 mm.
MediumTwo identical helical springs, each of stiffness k, are first connected in series and then in parallel. Compare the equivalent stiffness in each case and explain which arrangement gives a stiffer (less flexible) system.
Series: \(\dfrac{1}{k_{eq}}=\dfrac{1}{k}+\dfrac{1}{k}=\dfrac{2}{k} \to k_{eq}=\dfrac{k}{2}\) (half as stiff — more flexible). Parallel: \(k_{eq}=k+k=2k\) (twice as stiff). Parallel gives a stiffer system since both springs share the load and deflect together, while series springs each carry the full load but add their deflections.
HardExplain, from the underlying stress state, why von Mises consistently predicts a higher allowable shear capacity than Tresca for the SAME uniaxial yield stress σ_y, and why this makes Tresca the conservative choice in design.
Tresca's criterion depends only on the difference between the maximum and minimum principal stresses (σ₁−σ₃), ignoring the intermediate principal stress σ₂ entirely. Von Mises accounts for the full triaxial stress state through a root-mean-square-like combination of all three principal stress differences, which for pure shear (σ₁=−σ₃=τ, σ₂=0) works out to allow \(\tau_y=\dfrac{\sigma_y}{\sqrt3}\approx0.577\sigma_y\) versus Tresca's \(\tau_y=\dfrac{\sigma_y}{2}=0.5\sigma_y\). Because Tresca's criterion is always the more restrictive lower bound (it "wraps inside" the von Mises ellipse on the σ₁-σ₂ plane), any state satisfying Tresca automatically satisfies von Mises too — making Tresca inherently safe-sided, at the cost of being ~15% more conservative (less material-efficient) than the more accurate von Mises prediction.
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