Solid Mechanics (Strength of Materials) is the highest-weightage subject in GATE Civil and ESE (IES), and appears heavily in SSC JE too. This chapter covers every topic — from material properties and elastic constants, through stress transformation and Mohr's circle, theories of failure, bending and shear stresses, deflection of beams, torsion, thick/thin cylinders, columns, retaining walls and shear centre — with all formulae, diagrams, solved examples and exam-pattern analysis.
After studying this chapter you will be able to:
Prerequisite for: Theory of Structures (analysis methods build directly on SFD/BMD and deflection here), and both Steel Structures and RCC/PCC Design (which apply these stress and section-property formulae to real member design).
| Property | Definition | Unit / Symbol | Exam Relevance |
|---|---|---|---|
| Elasticity | Ability to regain original shape on removal of load | — | Basis of Hooke's law |
| Plasticity | Ability to retain deformation after load removal | — | Plastic hinge concept in RCC |
| Ductility | Ability to undergo large plastic deformation before fracture | % elongation; % reduction in area | Mild steel ductile; cast iron brittle |
| Brittleness | Fracture with little or no plastic deformation | — | Concrete, cast iron, glass |
| Toughness | Energy absorbed per unit volume up to fracture (area under σ–ε curve) | J/m³ or N·m/m³ | Charpy/Izod impact tests |
| Resilience | Energy stored per unit volume within elastic limit \(= \sigma_y^2/(2E)\) | J/m³ | Springs, proof resilience |
| Hardness | Resistance to surface indentation/scratch | BHN, Vickers HV, Rockwell | Wear resistance |
| Creep | Slow, time-dependent plastic deformation under sustained stress below yield | Creep rate \(\dot\varepsilon\) | High-temp applications; PSC losses |
| Fatigue | Failure under repeated cyclic loading below UTS | Endurance limit \(\sigma_e\) | S-N curve; notch sensitivity |
| Malleability | Ability to be hammered into thin sheets | — | Gold > Silver > Copper > Iron |
| Point / Zone | Description | Key Value (typical) |
|---|---|---|
| Proportional limit | Hooke's law holds exactly (σ ∝ ε) | Below yield point |
| Elastic limit | Max stress with full elastic recovery (slightly above proportional limit) | ≈ Proportional limit for metals |
| Upper yield point | Sudden drop; dislocations break free from solute atoms (Lüder's bands) | ~250 MPa (Fe415 rebar) |
| Lower yield point | Stable plateau of plastic flow | ~240 MPa |
| Ultimate Tensile Stress (UTS) | Maximum engineering stress; necking begins | ~415 MPa (Fe415) |
| Fracture point | Actual failure; true stress > engineering stress | Ductile: cup-cone fracture |
| Property | Mild Steel | HYSD Steel (Fe415) | Concrete (M25) | Cast Iron |
|---|---|---|---|---|
| E (GPa) | 200–210 | 200 | 25 (\(\approx 5000\sqrt{f_{ck}}\) MPa) | 100–170 |
| \(\sigma_y\) (MPa) | 250 | 415 | 25 (\(f_{ck}\)) | No yield |
| UTS (MPa) | 400–500 | 485 min | — | 140–350 |
| Behaviour | Ductile, defined yield | Ductile, no clear yield | Brittle in tension | Brittle |
| Poisson's ratio ν | 0.25–0.30 | 0.25–0.30 | 0.15–0.20 | 0.25 |
| Constant | Symbol | Definition | Typical Range (steel) |
|---|---|---|---|
| Young's Modulus | E | σ / ε (axial stress / axial strain) | 200–210 GPa |
| Shear Modulus (Rigidity) | G | τ / γ (shear stress / shear strain) | 80–82 GPa |
| Bulk Modulus | K | Hydrostatic stress / volumetric strain = σ / e | 160–170 GPa |
| Poisson's Ratio | ν | Lateral strain / longitudinal strain (magnitude) | 0.25–0.30 |
Limits of ν:
| Condition | Plane Stress | Plane Strain |
|---|---|---|
| Definition | σ_z = τ_yz = τ_zx = 0; thin plates/discs | ε_z = γ_yz = γ_zx = 0; long dams, tunnels, retaining walls |
| σ_z | 0 (given) | ν(σ_x+σ_y) — induced by constraint |
| ε_z | −ν(σ_x+σ_y)/E (non-zero) | 0 (given by condition) |
| Effective E & ν | E, ν | E/(1−ν²), ν/(1−ν) |
| Examples | Thin plates, flanges under in-plane loads | Long dams, tunnels, wide beams |
Relationship between load, SF and BM:
| Beam Type | Loading | Max SF | Max BM | Location of Max BM |
|---|---|---|---|---|
| SS beam | Central point load P | P/2 | PL/4 | Midspan |
| SS beam | UDL w over full span | wL/2 | wL²/8 | Midspan |
| SS beam | Point load P at 'a' from A | Pb/L (at A), Pa/L (at B) | Pab/L | Under load |
| Cantilever | Point load P at free end | P | PL (hogging) | Fixed end |
| Cantilever | UDL w over full span | wL | wL²/2 (hogging) | Fixed end |
| Cantilever | UVL (0 at free, w at fixed) | wL/2 | wL²/6 | Fixed end |
| SS beam | UVL (0 at A, w at B) | wL/6 at A, wL/3 at B | \(wL^{2}/(9\sqrt{3})\) at \(x=L/\sqrt{3}\) | \(x=L/\sqrt3\) from A |
Load type → SFD shape → BMD shape:
The point of contraflexure is where the bending moment changes sign (BM = 0, and the beam changes from sagging to hogging). It exists only in beams where the BMD crosses the zero axis.
On an inclined plane at angle θ to the x-face:
Principal stresses (\(\tau=0\)):
Replace σ with ε and τ with γ/2 in all formulae:
Strain rosette (0°–45°–90° rosette):
Failure theories predict when a material transitions from safe to unsafe under multiaxial stress, by comparison with the uniaxial yield stress σ_y (or UTS σ_u).
| Theory | Failure Criterion | Safe for | Best Suited for |
|---|---|---|---|
| Maximum Principal Stress (Rankine) | σ₁ ≤ σ_y | σ₁ < σ_y | Brittle materials (cast iron, concrete) |
| Maximum Shear Stress (Tresca / Guest) | τ_max ≤ σ_y/2 → (σ₁−σ₂) ≤ σ_y | (σ₁−σ₂) < σ_y | Ductile metals (conservative) |
| Max Principal Strain (St. Venant) | ε₁ ≤ σ_y/E → σ₁−ν(σ₂+σ₃) ≤ σ_y | σ₁−ν(σ₂+σ₃) < σ_y | Brittle (less common) |
| Max Strain Energy (Beltrami-Haigh) | σ₁²+σ₂²+σ₃²−2ν(σ₁σ₂+σ₂σ₃+σ₃σ₁) ≤ σ_y² | — | Obsolete; not used practically |
| Distortion Energy (von Mises) | \(\sigma_e = \sqrt{\tfrac12((\sigma_1-\sigma_2)^2+(\sigma_2-\sigma_3)^2+(\sigma_3-\sigma_1)^2)} \leq \sigma_y\) | σ_e < σ_y | Ductile metals (most accurate) |
| Max Strain Energy of Distortion (Hencky) | Same as von Mises | — | Same as von Mises |
For pure shear (\(\sigma_1 = -\sigma_2 = \tau\)):
Euler-Bernoulli beam equation:
Boundary conditions:
| Beam | Loading | Max Deflection δ_max | Location |
|---|---|---|---|
| SS beam | Central point load P | PL³/(48EI) | Midspan |
| SS beam | UDL w, full span | 5wL⁴/(384EI) | Midspan |
| SS beam | Load P at 'a' from A (a<b) | Pa(3L²−4a²)b/(48EIL) at midspan approx | Exact: \(x=\sqrt{L^2-b^2}/3\) from A if a>b |
| Cantilever | Point load P at free end | PL³/(3EI) | Free end |
| Cantilever | UDL w, full span | wL⁴/(8EI) | Free end |
| Cantilever | UDL w over half-span from fixed end | 7wL⁴/(384EI) | Free end |
| Propped cantilever | UDL w | wL⁴/(185EI) | ~0.42L from fixed end |
| Fixed-fixed beam | Central P | PL³/(192EI) | Midspan |
| Fixed-fixed beam | UDL w | wL⁴/(384EI) | Midspan |
Euler-Bernoulli Bending Formula:
| Section | I (about NA) | y_max | Z = I/y |
|---|---|---|---|
| Rectangle (b × d) | bd³/12 | d/2 | bd²/6 |
| Solid Circle (dia D) | πD⁴/64 | D/2 | πD³/32 |
| Hollow Circle (D, d) | π(D⁴−d⁴)/64 | D/2 | π(D⁴−d⁴)/(32D) |
| Triangle (b, h) | bh³/36 | 2h/3 (from apex) | bh²/24 |
| I-Section | BD³/12 − 2·[(B−b)d³/12] | D/2 | I/(D/2) |
Shear stress at distance y from NA:
Maximum shear stress for standard sections:
A timber beam reinforced with steel plates on two faces. Both materials undergo same curvature (1/R), same strain at same y from NA:
Internal pressure p, mean radius r, thickness t:
Volumetric strain of cylinder:
Both hoop and longitudinal stresses are equal:
When t/d ≥ 1/20, stress variation through thickness is significant. Lamé's equations apply:
Hoop stress (max at inner radius):
Boundary conditions:
A compound cylinder (outer cylinder shrunk onto inner) introduces residual compressive hoop stress at the inner surface, allowing higher working pressure.
Maximum shear stress (at outer surface, r = R) and angle of twist:
| Section | J | Z_p (Polar Section Modulus) |
|---|---|---|
| Solid circular shaft (dia D) | πD⁴/32 | πD³/16 |
| Hollow circular shaft (D, d) | π(D⁴−d⁴)/32 | π(D⁴−d⁴)/(16D) |
| Thin-walled tube (mean radius r, thickness t) | 2πr³t | 2πr²t |
| Rectangle (non-circular, approx) | Uses St. Venant correction; J ≠ I_p exactly | — |
For a circular shaft under BM = M and Torque = T simultaneously:
| Type | Helix Angle α | Loading | Stress type |
|---|---|---|---|
| Close-coiled | α ≈ 0 (small) | Axial load W | Pure torsion in wire |
| Open-coiled | α significant | Axial load W | Torsion + bending in wire |
| Close-coiled | α ≈ 0 | Applied torque M | Pure bending in wire |
| Type | Slenderness Ratio λ = L_eff/r | Failure Mode |
|---|---|---|
| Short column | λ < 40 (steel); λ < 12 (concrete) | Material crushing/yielding |
| Long / slender column | λ > 120 | Elastic buckling (Euler) |
| Intermediate column | 40 ≤ λ ≤ 120 | Inelastic buckling (Johnson/Rankine) |
Effective length \(L_{eff}\) for various end conditions:
For a column with eccentric load P at eccentricity e:
| Stability Check | Requirement | FOS |
|---|---|---|
| Overturning | FOS = M_restoring / M_overturning | ≥ 1.5 (normal), ≥ 2.0 (earthquake) |
| Sliding | \(FOS = \mu(\Sigma V)/P_a\) (+ passive resistance) | ≥ 1.5 |
| Bearing failure | q_max ≤ q_allowable | ≥ 2–3 |
| Eccentricity check | e = B/2 − a ≤ B/6 (for no tension) | — |
| Shape | I_xx (centroidal) | I_yy (centroidal) | J |
|---|---|---|---|
| Rectangle b×d | bd³/12 | db³/12 | bd(b²+d²)/12 |
| Solid circle D | πD⁴/64 | πD⁴/64 | πD⁴/32 |
| Triangle (base b, h) | bh³/36 | bh³/48 (about median) | — |
| Semicircle (R) | (π/8 − 8/9π)R⁴ ≈ 0.11R⁴ | πR⁴/8 | — |
| Thin circular ring (R, t) | πR³t | πR³t | 2πR³t |
For a planar lamina: \(I_z = I_x+I_y = J\) (polar MI). This relates out-of-plane MI to in-plane MIs.
Just as principal stresses are the extreme values of normal stress at a point, principal moments of inertia are the extreme (maximum and minimum) values of MI achieved by rotating the axes. The product of inertia I_xy = 0 about principal axes.
Construct exactly like Mohr's stress circle:
The shear centre (SC) is the point in the cross-section through which the transverse shear force must pass to produce pure bending (no twisting). If load passes through SC → bending only. If load does not pass through SC → combined bending + torsion.
Shear centre location found by equating external moment of shear force about SC to sum of moment of shear flows in all elements about SC: \(e = \Sigma Q_{flange}\times h/V\) (for open thin-walled sections)
| Section | Shear Centre Location | Notes |
|---|---|---|
| Solid circular / hollow circular | At geometric centre | Symmetric section |
| I-section / H-section | At centroid (intersection of axes of symmetry) | Doubly symmetric |
| Channel (C-section) | Outside the web, on the axis of symmetry | \(e = 3b^2/(6b+h t_w/t_f)\) |
| Angle section (equal legs) | At the corner of the angle | No shear in either leg passing through corner |
| T-section | At intersection of web and flange | On axis of symmetry |
| Z-section | At centroid | Point-symmetric section |
| Semi-circular thin ring | At 4R/π ≈ 1.27R from centre (outside) | On axis of symmetry |
When the bending moment is not in a plane of symmetry, or when I_xy ≠ 0 (oblique bending), the neutral axis is not perpendicular to the applied moment. The beam deflects in the direction perpendicular to the NA, which is not the direction of loading.
| Topic | GATE Focus | ESE Focus | SSC JE Focus |
|---|---|---|---|
| Elastic constants | Numerical: find G or K given E, ν | Derivation + numerical; 3D Hooke's law | Definitions; standard values |
| Mohr's circle | Principal stresses + angle; τ_max | Strain rosette; Mohr's circle of strain | Identify σ₁, σ₂; τ_max |
| Failure theories | Tresca vs von Mises; pure shear comparison | All 5 theories; plot on σ₁-σ₂ plane | Name and criterion only |
| Deflection | All 5 methods; propped cantilever | Virtual work; non-prismatic beams | Standard formulae only |
| Torsion | Solid/hollow shaft; power transmission | Combined bending+torsion; equivalent M and T | φ = TL/GJ formula |
| Columns | Euler load; effective length; Rankine | Eccentric load; secant formula; design | Types; Euler formula |
| Cylinders | Thin: σ_H = pd/2t; vol strain; sphere | Thick: Lamé; compound cylinder; shrink-fit | σ_H and σ_L only |
| Shear centre | Channel section e formula; angle at corner | Unsymmetric bending; principal axes of MI | Definition only |